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Here is a close-up of the Saleen Aluminum
Pedal Covers in my 1991 Ford Mustang LX 5.0.
OK, here is another example
of things being harder than they should be! I bought the pedal covers
from the Saleen web site - they are the 4 piece set.
When I got them I noticed the gas pedal cover was curved, and the screw
holes were too far apart to attach to the pedal. I called Saleen's tech
line to ask about it and they told me that the pedals are different in
automatic and manual cars.
Their web site fails to mention this!
I had never looked that
close at the pedals in a car with a manual tranny, so I had no idea they
were different. The guy at Saleen said most people with automatics put
the dead pedal cover on the gas, and the gas on the dead pedal. I was
not too happy with this solution, so I went to the local Mustang junkyard
and bought the gas pedal and armature from a manual car for $18. I was
able (with a little help from Brads Auto) to swap the pedal covers. They
are held in by a thick notched pin that goes through the pedal and armature
and is held in place by force - no nut or cotter pin.
The dead pedal lines up
so two of the screws go through plastic, and two go through metal. I followed
the instructions which say to drill 1/8th inch holes through the metal
for the stainless sheet metal screws, but that size hole ends up too small
for the screws. I used the next larger drill size, but it was still a
tight fit. I got out the impact screwdriver and started hammering away
only to end up breaking the screw head right off the screw! After drilling
out the screw I read online that people use machine screws and locking
nuts. I wen't to the local hardware store and bought stainless bolts and
locking nuts and used them instead - much easier solution! I wouldn't
even try to mess with the screws they give you with the pedals, you're
just asking for trouble.
I think the brake pedal
is larger on AOD cars, because after installing the pedal cover you could
see some of the stock pedal sticking out past the cover on the upper left
portion where it is angled. To correct this I took the pedal cover off
and used a dremel to cut part of the brake pedal off.
I think I am done with the
pedals now, but I may look into increasing the amount of space between
the brake and gas pedal. The gas pedal also seems to touch the floormat
when it is fully depressed. I will have to find out if it is preventing
WOT, and if so either trim some off the bottom of the pedal or take up
some of the slack in the throttle cable.
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